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CONCEPT • DESIGN • DEVELOPMENT • PROTOTYPE • PRODUCTION
Design
Manufacturing and Contract Sewing
Product Development
Concept and Design Consultation
We talk to you about your product idea and the design. What stage is it at? What problem does it solve? Do you have a retail cost?
Product Development
Manufacturing and Contract Sewing
Product Development
Development
We take your product and develop it ready for manufacture including researching suitable materials and the best manufacturing method.
Manufacturing and Contract Sewing
Manufacturing and Contract Sewing
Manufacturing and Contract Sewing
Pattern Making
Pattern making is a crucial part of the manufacturing process. Initially we use card, as the production increases the card patterns are used to make press knives or acrylic patterns.
Manufacturing and Contract Sewing
Design Process
Once we have all the information we design your product. Either by drawing it or making a sketch model depending on the stage you have reached.
Sketch Prototypes
These are sometimes useful with a complex design. They show you and us how your product will function and how the materials behave during sewing. We can refine details here before the final prototype.
Fabric Cutting
Depending on the construction of the design the fabric is cut by hydraulic press, Eastman cutter or by hand ready for sewing.
Tying Up The Design
This is where together with you we tie up the final design. Wether it be a technical drawing or a mock up of the product itself. This can be altered during the development stage.
Product Prototypes
Prototypes are for your approval, testing and for us to cost the product. This is a sample of the final product which you can show to perspective buyers.
Sewing - CMT
Cut-Make-Trim. We find the best sewing method for your product. We have various sewing machines to suit many sewing methods. Small Batch Production Large Batch Production